KleenOil India, a manufacturer of commercial oil filtration systems, has helped to considerably enhance the product quality of cold rolling sheets for its metal trade client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin circulate technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was insufficient and vital issues had been occurring with the standard of its finished products.
An ECL is used inside the steel trade to assist clear and strip the surface of the steel sheet of rolling dust through the use of an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleaning chilly rolled metal than conventional cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of protection within these circumstances, its effectiveness can be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with mud particles and was suffering from an unstable PH degree that mixed had been resulting in significant rusting through the process leading to scratching of the ultimate product.
Filtramag+ offers nice particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator just isn’t assured to solve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic energy and also the fluid move dynamics. เกจวัดแรงอัดกระบอกสูบ or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not solely to make use of the correct product for the method in question, but the greater degree of resolution protection supplies extra benefits, together with prolonging the lifespan of the pump as properly as a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this application throughout the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the fantastic dust particles that had been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering sufficient safety to the fluid on this application, and it highlights the importance of selecting the proper methodology of magnetic safety. Due to the fantastic particles circulating throughout the alkaline answer, important rusting was being created through the ECL course of that was causing harm to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our shopper as its ability to take away even the best particles from fluids would considerably enhance the problems that the enterprise was dealing with. By putting in the Filtramag+, our shopper was immediately provided higher ranges of safety in opposition to the injury that have been being caused by the contaminated resolution. We work frequently with Eclipse Magnetics high-performance merchandise and all the time see important, optimistic outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with supplies that have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the set up, the company is now not affected by broken finished elements, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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